Mouse Automatic Spray Coating Line

Mouse automatic spray coating line can be setup in different coating purpose such as single layer, two and three layers plus uv curing etc. It can be also setup for specific paint spraying such as rubber paint, water based paint and PU etc.

Mouse Spray Coating Line Process Flow

Spray coating line general flow: Load -> electrostatic de-dust -> automatic spraying -> drying (process can be replicated for multi layers coating)

• Pre-treatment: The mouse is is loaded to coating line conveyor system to get preheat then thoroughly dust cleaning via electrostatic technology.
• Spraying: Fine mixed coating is loaded into a paint drum pumped to spray gun via a paint pump. An automatic spraying program is used to spray the mouse according to a preset motion & ensuring the coating evenly covers the mouse surface.
• Curing: The sprayed mouse is sent to a baking oven for curing. The baking temperature and time are controlled according to the requirements of the tactile coating to ensure the coating is fully cured.

Features of Mouse Spray Coating Line

Emphasis on soft touch feel: The main purpose of the mouse soft touch coating is to provide a good tactile feel. Therefore, the spraying line needs to ensure that the coating evenly and finely covers the mouse surface, creating a smooth and comfortable touch.

High precision requirements: The mouse is small in size and has a delicate shape. The spraying line needs to have high precision, capable of accurately controlling spraying parameters to ensure uniform coating thickness and avoid excessively thick or thin coatings.

Coating line setup parameters:

• Conveyor speed: 0-8 m/min.
• Rotation speed: 10-200 r/min.
• Spray gun：2-12pcs
• Spray method: gun fixed conveyor or reciprocator or robotic spraying
• Spray booth: water or dry filter based booth with detectable fresh air supply.
• Oven: sandwitch board chamber with inflared heater, SRC control
• Control: PLC and touch screen programming control, trace on conveyor automatic spraying for paint saving.

Advantages: fast spraying and smooth film thickness. Different angles spraying by only one time configuration.

Besides gun fixed solution, we also provide 5 axis spray machine for semi automatic operation. Standard machine comes for two trays for continous spraying, we can configure up to 8 trays for mass production purpose. Each support tray will be rotating smartly to make sure each side will be sprayed smoothly. The advantage with 5 axis machine is it’s widely compatible with other products but not dedicated for single spraying solution. Thus if there’re other products need spray painting treatment, this machine will fulfill the needs by easy programming.

5 axis machine advantages：

• Precise modular moving guide for quiet operation and long life cycle.
• Easy programming on touch screen and be able to save up to 200 programs in memory, can be export to computer for backup
• Multiple purpose spray gun control for painting and cleaning
• Multiple spraying models for continous working
• System recovery function available for quick maintenance
• Live edit on program and automatic backup
• Movable touch panel for remote control

Curing Oven

1. The crucial part for coating line system, our tunnel type oven can be setup together with chain conveyor on coating line or configured separately for multi purpose operation.
2. Conveyor – Based different products requirement, oven conveyor can be produced by stainless steel mesh belt, stainless steel roller, pvc/pu belt or teflon belt.
3. Heater – Can be inflared ceramic heater or short wave fiber glass heater, temperature is adjustable between RT~200℃
4. Temperature control – long axis fan motor for heat mixing in oven. PID digital control, temperature accuracy can be ±3℃

Mouse coating line FAQ

Q: what’s the popular technique for mouse coating?
A: there’re many ways of mouse spray coating such as: vacuum metalising + uv coating, rubber coating and water transfer printing etc. No matter how its applied, there will be spraying on surface then curing in oven.

Q: how should I choose the different solutions?
A: you should send us the painting requirement then our engineer will evaluate and suggest the best choice

Q: how many people required to operate the line?
A: It depends the line size, it can vary from 5~60 persons

Q: do I get training service?
A: we will provide training after installation in client factory.